Georg Kesel – Gear Rack and Profile Milling Machine – R-Series
The Gear Rack and Profile Milling Machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.
Available in four size variations from the R2500M up to the R5500M and fitted with either our powerful F1-HSK or more compact F2-SK milling head, there is a configuration to fit every application. The R-Series machines are capable of milling up to module 32 on work pieces with a maximum length of 5,500 mm. Built with the latest 840Dsl operating system from Siemens the R-Series is equipped for the challenges of today and tomorrow.
Technical Specification
| Milling Head | Type | F2-SK |
| Power | 43 kW S6 40 % | |
| RPM | Max. 315 rpm | |
| Max. Tool Width | 200 mm | |
| Milling Arbor | SK 50 | |
| Alternate Milling Head | Type | F1-HSK, transmission with high power drive |
| Power | 45kW S6 40% | |
| RPM | max. 450 rpm, infinitely variable | |
| Max. Tool Width | 250 mm | |
| Milling Arbor | HSK-125B | |
| Travel Ranges | X-axis (horizontal / table) | Single table setup from 2,940 mm up to 5.940 mm X2T twin-table system from ± 800 mm up to ± 2,300 mm per table |
| Y-axis (vertical / depth) | 250 mm | |
| Z-axis (traverse / infeed) | 620 mm | |
| B-axis (rotation / helix) | +/- 25° | |
| Control | Siemens SINUMERIK 840D sl | |
| Clamping | Clamping System | Magnetic, hydraulic or hybrid options available |
| Clamping Range | Single table setup from 2,500 up to 5,500 x 400 mm, X2T twin-table system from 2 x 1,250 up to 2 x 2,750 x 400 mm | |
| Dimensions and Weight | Installation dimensions (L x W x H) | R2500M : 8,600 x 4,300 x 2,700mm R3500M: 9,600 x 4,300 x 2,700mm R4500M: 11,200 x 4,300 x 2,700mm R5500M: 13,600 x 4,300 x 2,700mm |
| Machine weight | R2500M ≈ 26 t R3500M ≈ 29 t R4500M ≈ 32 t R5500M ≈ 35 t | |
| Options | X2T twin-table system Controlled B-axis Milling cutter changing device SW3K chip vacuum system – Automated loading and unloading …And much more! |
Key Features
- The brand new F1-HSK milling head packs more power and performance than ever before!
- The X2T twin-table setup will allow you to achieve unbelievable productivity.
- Fully automate your loading and unloading process with our latest robotic cell.
The R Series from Kesel. Rack and Profile Milling Machine.
The machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.
Key Industries
- Aerospace
- Automotive
- Defense
- Die & Mould
- Education & Academics
- Electronics
- Machinery & Manufacturing
- Medical
- Mining & Minerals
- Oil & Gas
- Semiconductor, Solar & Electronics
- Shipbuilding
Brand
Georg Kesel GmbH & Co. KG is an internationally recognized manufacturer of machine tools for linear tooth profile milling. These milling machines offer optimized production techniques for bandsaw blades, racks, steering racks, steering pistons and workpiece with customer specific tooth profiles. Our product range also covers setting machines, bandsaw blade straightening machines, coiling systems and gear deburring machines. Our second business division is clamping systems. The Kesel clamping technology covers mechanical, pneumatic and hydraulic machine vices and clamping systems including customer specific modifications.