Georg Kesel

Improve quality, speed up manufacturing and add additional value to your saw products with the BR 100s automatic straightening machine. Designed for ease of operation, the BR 100s is a ‘Plug and Play’ machine that will either straighten-out unwanted camber or create a defined camber at the touch of a button.

With its intelligent ‘teach-in’ operating system the BR 100s automatically learns the optimal parameters required to process each band material and camber and will self-adjust to maintain perfect results. This gives your machine operators freedom to complete other tasks and also means that unparalleled production volumes can be reached.

With optional titling pay-out and take-up units and integrated slack monitoring, material handling and transportation is seamless. And with the ability to export a digital straightening protocol the BR 100s can also form a valuable part of your QC management system.

Powerful. Innovative. A machine like no other. The B127G Bandsaw Blade Grinding Machine embodies the spirit of Kesel, offering speed, precision and productivity with the incredible power of the industry-first S98 grinding head. With the B127G Bandsaw Blade Grinding Machine, we have redefined the experience and the possibilities within the bandsaw grinding world.

Developed to push your grinding experience to the limit. The B127G Bandsaw Blade Grinding Machine’s modern and digitally enabled SINUMERIK ONE operating platform creates a seamless and ground-breaking interface between man and machine, enabling never seen before results. At the heart of the machine is the powerhouse, S98 grinding head allowing the B127G Bandsaw Blade Grinding Machine to cope with huge band packets and the toughest tooth profiles. Flexibility and utility is further boosted with the optional GP2, twin axes dressing unit.Designed to be easy to operate whilst delivering maximum output, the B127G Bandsaw Blade Grinding Machine allows you to harness the full performance that our engineering team have created. A new era begins. Join us in sculpting the future.

Performance is power. Used by the world’s leading bandsaw and saw accessory manufacturers, the B240M bandsaw blade milling machine has taken over as the most powerful machine on the market. With unmatchable productivity and quality performance, the B240M provides a manufacturing platform to beat all others.

The first in the new B Series of machines from Kesel, the B240M not only builds upon the global success of the FS 2500, but truly redefines the performance level of bandsaw blade milling machines. A completely new machine from Kesel, the B240M has been designed and engineered for pure productivity. The hybrid core, consisting of a steel and mineral-composite machine bed and column, delivers increased machine stiffness and dampening which transfers through to ensure the smoothest, highest quality milling ever achieved.

The compact powerhouse of the bandsaw and saw accessory industry, the FS 1500 is a common sight at the world’s best sawblade manufacturers. The perfect combination of performance and economical manufacturing ensures success in every application.

Based on decades of expertise in the bandsaw industry, the Kesel FS 1500 is capable of milling carbon and bimetal bandsaw blades up to 80 mm in band width and with 32 – 1.4 teeth per inch. Equipped with the state of the art Siemens SINUMERIK 840D sl control as well as Siemens drive units, the FS 1500 offers complete Industry 4.0 compatibility.

The fully enclosed cabin provides every aspect of safety, low noise emission and clean workshop conditions. With a robust and reinforced machine structure, the FS 1500 is capable of milling challenging tooth profiles within rapid cycle times.

With compatible coiling systems in either horizontal or vertical designs, the FS 1500 can be configured alongside a variety of material handling systems as part of a complete manufacturing line.

Saw tooth setting has evolved. Your tooth tips, the most important and valuable part of your products, are also continually evolving so why would you continue to set them with outdated, aged technology? The Bandsaw Setting Machine TSM 160s from Kesel will change that.

The TSM 160s automatic setting machine has been designed and engineered upon our foundation of decades of experience working alongside the world’s best bandsaw manufacturers. Our patented Baseline-Setting technology will not only deliver you the most precise, reliable set you have ever seen, it will also deliver unbeatable protection to your tooth tips.

A world-class set, continually monitored and automatically adjusted by our integrated quality control system will ensure perfect and consistent symmetry and set width. The result? Unrivalled cutting efficiency and chip clearance for your customers. Tooth setting has evolved. Shape the future with the TSM 160s from Kesel.

The Kesel Coss-Serrated Flange Milling Machine F200M is built upon years of experience in the linear toothing and cross serration areas of machine tool manufacture and operation. The F200M, Kesel’s brand-new model, has been specifically designed and engineered for world-leading creation of cross serration in flanges and similar products.

Delivering high-volume productivity and ultimate milling quality the F200M is able to meet ISO 8667 and 12667 standards with ease whilst offering flexibility for projects with custom toothing designs.

As with many other machining applications, with cross serration, robust and precise work holding is essential. The F200M has been engineered with a multi-level clamping system that not only ensures your parts are accurately clamped but also means that you can utilise the full speed and performance of the F2-SK milling head.
The F200M. Exceed all X-pectations.

The Gear Rack and Profile Milling Machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.

Available in four size variations from the R2500M up to the R5500M and fitted with either our powerful F1-HSK or more compact F2-SK milling head, there is a configuration to fit every application. The R-Series machines are capable of milling up to module 32 on work pieces with a maximum length of 5,500 mm. Built with the latest 840Dsl operating system from Siemens the R-Series is equipped for the challenges of today and tomorrow.

Productivity and precision is power. Reach your production and quality goals in record time with the latest grinding machine from the Kesel R Series G Line. Gear rack and profile grinding at high volume has never been this effective.

With a brand new design and extensively optimised high-performance technology, the R Series G Line grinding machines from Kesel set a new standard in high quality, high productivity gear rack and profile grinding. From the newly developed grinding head to the re-engineered coolant and swarf management system, the R Series G Line machines deliver both industry-leading dimensional precision and unbeatable surface quality.

If you are looking to reduce secondary processing time, increase productivity and dramatically accelerate the machine’s ROI the R Series G Line from Kesel is the perfect machine. The world-first X2T twin-table setup, the integrated SW3K swarf vacuum and a new operating system allow productivity volumes never seen before.

The S250M. A new era begins.

Quality, consistency and volume; the brand new S250M steering rack milling machine delivers on all fronts. With a focus on world-class quality our team of engineers have designed our latest steering platform to achieve the highest standards of precision within a system that is designed for economical costs per part.

Whether single or dual pinion, our latest twin clamping system ensures manual and automated operations can be completed with ease and at volume. Supplied either as a single workstation for standard racks or as a completely automated 2-station cell for dual pinion manufacturing, the S250M is available with a range of flexible automation options.

Supplied with its own custom coolant management system the S250M offers a compact, flexible solution to high volume steering rack manufacturing. And with the ability to change the tooling in a matter of minutes, machine uptime as well as part flexibility can be maintained at all times.

Steering rack milling machine (Steering rack, Steering Piston)