Georg Kesel – Gear Rack and Profile Milling Machine – R-Series
The Gear Rack and Profile Milling Machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.
Available in four size variations from the R2500M up to the R5500M and fitted with either our powerful F1-HSK or more compact F2-SK milling head, there is a configuration to fit every application. The R-Series machines are capable of milling up to module 32 on work pieces with a maximum length of 5,500 mm. Built with the latest 840Dsl operating system from Siemens the R-Series is equipped for the challenges of today and tomorrow.
Technical Specification
| Milling Head | Type | F2-SK |
| Power | 43 kW S6 40 % | |
| RPM | Max. 315 rpm | |
| Max. Tool Width | 200 mm | |
| Milling Arbor | SK 50 | |
| Alternate Milling Head | Type | F1-HSK, transmission with high power drive |
| Power | 45kW S6 40% | |
| RPM | max. 450 rpm, infinitely variable | |
| Max. Tool Width | 250 mm | |
| Milling Arbor | HSK-125B | |
| Travel Ranges | X-axis (horizontal / table) | Single table setup from 2,940 mm up to 5.940 mm X2T twin-table system from ± 800 mm up to ± 2,300 mm per table |
| Y-axis (vertical / depth) | 250 mm | |
| Z-axis (traverse / infeed) | 620 mm | |
| B-axis (rotation / helix) | +/- 25° | |
| Control | Siemens SINUMERIK 840D sl | |
| Clamping | Clamping System | Magnetic, hydraulic or hybrid options available |
| Clamping Range | Single table setup from 2,500 up to 5,500 x 400 mm, X2T twin-table system from 2 x 1,250 up to 2 x 2,750 x 400 mm | |
| Dimensions and Weight | Installation dimensions (L x W x H) | R2500M : 8,600 x 4,300 x 2,700mm R3500M: 9,600 x 4,300 x 2,700mm R4500M: 11,200 x 4,300 x 2,700mm R5500M: 13,600 x 4,300 x 2,700mm |
| Machine weight | R2500M ≈ 26 t R3500M ≈ 29 t R4500M ≈ 32 t R5500M ≈ 35 t | |
| Options | X2T twin-table system Controlled B-axis Milling cutter changing device SW3K chip vacuum system – Automated loading and unloading …And much more! |
Key Features
- The brand new F1-HSK milling head packs more power and performance than ever before!
- The X2T twin-table setup will allow you to achieve unbelievable productivity.
- Fully automate your loading and unloading process with our latest robotic cell.
The R Series from Kesel. Rack and Profile Milling Machine.
The machines of the Kesel R-Series aren’t just updated versions of our previous models, they are completely new rack milling platforms. With a brand new bed and slide construction, a world-first, twin-table system, a completely new milling head and the possibility to fully automate loading and unloading of parts; the R-Series really is a true game changer.
Key Industries
- Aerospace
- Automotive
- Defense
- Die & Mould
- Education & Academics
- Electronics
- Machinery & Manufacturing
- Medical
- Mining & Minerals
- Oil & Gas
- Semiconductor, Solar & Electronics
- Shipbuilding
Georg Kesel GmbH & Co. KG is an internationally recognized manufacturer of machine tools for linear tooth profile milling. These…
